In materials science, fracture toughness is the critical stress intensity factor of a sharp crack where propagation of the crack suddenly becomes rapid and unlimited. It is a material property that quantifies its ability to resist crack propagation and failure under applied stress. A component's thickness affects the constraint conditions at the tip of a crack with thin components having plane stress conditions, leading to ductile behavior and thick components having plane strain conditions, where the constraint increases, leading to brittle failure.. Plane strain conditions give the lowest fracture toughness value which is a material property. The critical value of stress intensity factor in mode I loading measured under plane strain conditions is known as the plane strain fracture toughness, denoted K Ic {\displaystyle K_{\text{Ic}}} . When a test fails to meet the thickness and other test requirements that are in place to ensure plane strain conditions, the fracture toughness value produced is given the designation K c {\displaystyle K_{\text{c}}} .
Slow self-sustaining crack propagation known as stress corrosion cracking, can occur in a corrosive environment above the threshold K Iscc {\displaystyle K_{\text{Iscc}}} (Stress Corrosion Cracking Threshold Stress Intensity Factor) and below K Ic {\displaystyle K_{\text{Ic}}} . Small increments of crack extension can also occur during fatigue crack growth, which after repeated loading cycles, can gradually grow a crack until final failure occurs by exceeding the fracture toughness.