Polyethylene Terephthalate (PET) is one of the most common polymers in its polyester family. Its global market size was estimated to be worth 37.25 billion USD in 2021. Polyethylene terephthalate is used in several applications such as; textile fibres, bottles, rigid/flexible packaging, and electronics. However, it accounts for 12% in global solid waste. This is why bottle recycling is highly encourage and has reached its highest level in decades (33% in 2023). In 2023, the US collected 1,962 million pounds of bottles for recycling. Compared to glass bottles, the PET bottle is lightweight and has a lower carbon footprint in production and transportation. Recycling it would only help further the emission reduction. The recycled material can be put back into bottles, fibres, film, thermoformed packaging and strapping.
After collecting the bottles from landfills, they are sorted, cleaned and grinded. This grinded material is 'bottle flake,' which is then processed by either:
In either case, the resulting feedstock is known as "r-PET" or "rPET". This stands for "recycled PET." The carbon footprint of this recycled PET is significantly lower than PET. In fact, it's 79% lower than its virgin PET counterpart. Virgin PET has a carbon footprint of 2.5kg C02 per kg while rPET has a footprint of 0.45kg C02 per kg.