A common type of micro-alloyed steel is improved-formability HSLA. It has a yield strength up to 80,000 psi (550 MPa) but costs only 24% more than A36 steel (36,000 psi (250 MPa)). One of the disadvantages of this steel is that it is 30 to 40% less ductile. In the U.S., these steels are dictated by the ASTM standards A1008/A1008M and A1011/A1011M for sheet metal and A656/A656M for plates. These steels were developed for the automotive industry to reduce weight without losing strength. Examples of uses include door-intrusion beams, chassis members, reinforcing and mounting brackets, steering and suspension parts, bumpers, and wheels.1314
The Society of Automotive Engineers (SAE) maintains standards for HSLA steel grades because they are often used in automotive applications.
Controlled rolling
Controlled rolling is a method of refining the grain of steel by introducing a large amount of nucleation sites for ferrite in the austenite matrix by rolling it at precisely controlled temperature, thereby increasing the strength of the steel. There are three main stages in controlled rolling:18
1) Deformation in recrystallization regions. In this stage, austenite is being recrystallized and refined, enabling refinement of ferrite grains in a later stage.
2) Deformation in non-recrystallization regions. Austenite grains are elongated by rolling. Deformation bands might present within the band as well. Elongated grain boundaries and deformation bands are all nucleation sites for ferrite.
3) Deformation in austenite-ferrite two phase region. Ferrite nucleates and austenite are further work-hardened.
Strengthening Mechanism
Control-rolled HSLA steels contain a combination of different strengthening mechanisms. The main strengthening effect comes from grain refinement (Grain boundary strengthening), in which strength increases as the grain size decreases. The other mechanisms include solid solution strengthening and precipitate hardening from micro-alloyed elements.1920 After the steel passes the temperature of austenite-ferrite region, it is then further strengthened by work hardening.2122
Control-rolled HSLA steels usually have higher strength and toughness, as well as lower ductile-brittle transition temperature23 and ductile fracture properties.24 Below are some common micro-alloyed elements used to improve the mechanical properties.
Effect of micro-alloyed elements
Niobium: Nb can increase the recrystallization temperature by around 100 °C,25 thereby extending the non-recrystallization region and slowing down the grain growth. Nb can increase both the strength and toughness by precipitate strengthening and grain refinement.26 Moreover, Nb is a strong carbide/nitride former, the Nb(C, N) formed can hinder grain growth during austenite-to-ferrite transition.27
Vanadium: V can significantly increase the strength and transition temperature by precipitate strengthening.28
Titanium: Ti produces a slight increase in strengthen via both grain refinement and precipitate strengthening.
Nb, V, and Ti are three common alloying elements in HSLA steels. They are all good carbide and nitride formers,29 where the precipitates formed can prevent grain growth by pinning grain boundaries. They are also all ferrite formers, which increase the transition temperature of austenite-ferrite two phase region and reduce the non-recrystallization region.30 The reduction in the non-recrystallization region induces the formation of deformation bands and activated grain boundaries, which are alternative ferrite nucleation sites other than grain boundaries.31
Other alloying elements are mainly for solid solution strengthening including silicon, manganese, chromium, copper, and nickel.32
"Classification of Carbon and Low-Alloy Steels". Retrieved 2008-10-06. http://www.keytometals.com/page.aspx?ID=CheckArticle&site=kts&NM=62 ↩
"HSLA Steel". 2002-11-15. Archived from the original on 2009-12-30. Retrieved 2008-10-11. https://web.archive.org/web/20091230082918/http://machinedesign.com/article/hsla-steel-1115 ↩
Degarmo, p. 116. ↩
Same density as carbon steel, see next paragraph ↩
Kant, Krishan; Kumar, Lalit; Verma, Kanika; Rawat, Deepak (10 April 2016). "Effects of Various Process Parameters by Tensile and Toughness Test on Weld Joint Quality of HSLA Steel during Submerged Arc Welding". International Journal of Scientific Research in Science, Engineering and Technology. 2 (2): 652–659. doi:10.32628/IJSRSET1622216 (inactive 1 November 2024).{{cite journal}}: CS1 maint: DOI inactive as of November 2024 (link) https://ijsrset.com/IJSRSET1622216 ↩
"Stainless steel properties for structural automotive applications" (PDF). Euro Inox. June 2000. Archived from the original (PDF) on 2007-09-28. Retrieved 2007-08-14. https://web.archive.org/web/20070928115028/http://www.euro-inox.org/pdf/auto/StructuralAutomotiveApp_EN.pdf ↩
"Swebor Armor 500 ballistic protection steel" (PDF). Swebarmor. Archived from the original (PDF) on 2020-01-14. Retrieved 2018-05-21. https://web.archive.org/web/20200114072011/http://media.sweborarmor.com/2014/11/141125_swebor_armor-500_eng.pdf ↩
Cold rolled sheet steel, archived from the original on 2008-04-30, retrieved 2008-10-11 https://web.archive.org/web/20080430202755/http://www.ussteel.com/corp/sheet/cr/crs.htm ↩
Oberg, pp. 440-441. ↩
Oberg, p. 441. ↩
Oberg, p. 442. ↩
Tamura, Imao (1988). Thermomechanical Processing of High-strength Low-alloy Steels. Butterworths. ISBN 978-0-408-11034-1.[page needed] 978-0-408-11034-1 ↩
Morrison, W. B.; Chapman, J. A. (8 July 1976). "Rosenhain Centenary Conference - 3. Materials development present and future 3.2 Controlled rolling". Philosophical Transactions of the Royal Society of London. Series A, Mathematical and Physical Sciences. 282 (1307): 289–303. doi:10.1098/rsta.1976.0119. S2CID 136154334. /wiki/Doi_(identifier) ↩
Tanaka, T. (January 1981). "Controlled rolling of steel plate and strip". International Metals Reviews. 26 (1): 185–212. doi:10.1179/imtr.1981.26.1.185. /wiki/Doi_(identifier) ↩